China · Yongfan Electric Co., Ltd. (YOF®) — ISO9001 & CCC Certified OEM/ODM Manufacturer

TDGC2 & TDGC2J Series Single-Phase Contact Voltage Regulator (0.2kVA–30kVA)

As an ISO9001-certified China manufacturer and global B2B supplier, we deliver factory-direct TDGC2 and TDGC2J series single-phase contact voltage regulators (0.2kVA to 30kVA) engineered for precision voltage testing, industrial heating, and laboratory power control. With a 220V AC input, these toroidal autotransformers deliver smooth, stepless 0–250V output with zero waveform distortion and pure sine-wave integrity, ensuring high efficiency (>90%) and long-term durability. We provide low MOQ, wholesale pricing, flexible OEM/ODM customization, and comprehensive technical datasheets—contact us today for your tailored RFQ and fast worldwide shipping.
  • Detailed Description

1. Working Principle & Structural Characteristics

The TDGC2 and TDGC2J Series single-phase contact voltage regulators are engineered around an advanced, high-efficiency adjustable autotransformer compensation structure. The core assembly features a premium toroidal silicon steel core with high-grade insulated copper wire wound uniformly around its circumference.

A precision-machined, high-conductivity carbon brush maintains uniform contact with the winding's polished outer surface under calibrated spring pressure. Turning the rotary handwheel drives the brush carriage smoothly along the coil track, shifting the brush contact point and continuously adjusting the turns ratio between the primary and secondary windings. This allows smooth, stepless voltage adjustment from 0V to 250V AC across the entire regulation range without interruption.

Zero Waveform Distortion

Direct autotransformer tap variation preserves a pure sinusoidal AC waveform identical to the utility supply, avoiding harmonic pollution, electrical noise, or interference for sensitive electronic instruments.

Smooth Stepless Regulation

Delivers continuous, infinitely variable voltage adjustment from 0V up to 250V (rated 220V input), providing precise voltage calibration without discrete steps or abrupt electrical switching transients.

High Efficiency & Low Loss

The seamless toroidal core minimizes magnetic leakage and eddy-current losses, delivering high operational efficiency (>90% under full load) and minimal heat dissipation.

Compact & Lightweight Design

Toroidal autotransformer geometry substantially reduces volume and weight compared to conventional transformers, making benchtop installation or cabinet integration straightforward.

Long-Term Continuous Duty

High-grade electrographitic carbon brushes and natural convection heat dissipation ensure dependable, maintenance-free, long-duration continuous operation under heavy industrial loads.

Simple & Reliable Operation

Equipped with an intuitive graduated rotary dial scale and a high-visibility pointer (or integrated voltmeter), it provides clear visual feedback and effortless voltage adjustment for operators.

2. Scope of Industrial & Commercial Applications

As ideal AC regulated power supplies, the TDGC2 and TDGC2J series voltage regulators are widely applied across manufacturing industries, laboratory testing facilities, and commercial infrastructures:

Chemical & Metallurgy Electric heating furnaces, electrolytic baths, chemical reaction temperature control, and smelting test equipment.
Instruments & Metering Electrical meter calibration benches, voltage withstand testing rigs, and precision sensor signal excitation.
Electromechanical Manufacturing Motor starting and speed regulation, transformer parameter testing, and contactor coil pick-up/drop-out verification.
Light Industry & Textiles Packaging sealing heat control, plastic extrusion preheating, industrial garment pressing, and drying equipment.
Scientific Research & Laboratories University labs, national metrology institutes, aging test benches, and electrical safety performance audits.
Public Facilities & Appliances Stage lighting dimming, theater lighting control, public utility load tests, and home appliance factory QA testing.

Primary Operational Control Functions:

✓ Voltage Regulating (0~250V AC) ✓ Temperature Control (Heating Elements) ✓ Speed Regulating (AC Commutator Motors) ✓ Light Adjusting / Dimming (Incandescent/Filament) ✓ Power & Current Control

3. Electrical Ratings & Operating Environment

Rated Input Voltage 220V AC ± 10% Output Voltage Range 0V ~ 250V AC (Steplessly Adjustable)
Number of Phases Single-Phase (1Φ) Rated Frequency 50 Hz / 60 Hz
Waveform Distortion No additional waveform distortion (Pure Sine Wave) Electrical Efficiency > 90% (At rated capacity)
Insulation Resistance ≥ 5 MΩ (500V DC Megger) Dielectric Strength 2000V AC / 1 min (No flashover or breakdown)
Ambient Temperature -5°C to +40°C Relative Humidity ≤ 90% (at +25°C, non-condensing)
Installation Altitude ≤ 1000 m (Derate for higher elevations) Winding Temperature Rise < 60°C (Resistance method)

4. TDGC2 Series Contact Voltage Regulator — Main Technical Parameters, Overall Size & Weight

Specification & Capacity Max Output Capacity
(kVA)
Rated Input Voltage
(V)
Rated Output Voltage
(V)
Max Output Current
(A)
Overall Size (W×D×L)
(mm)
TQY
(PC/Carton)
Package Size/Set (W×D×L)
(mm)
Net Weight
(kg)
Gross Weight
(kg)
Nr of Phase
TDGC2-0.2 0.2 220V 0-250V 0.8 105 × 130 × 130 12 380 × 347 × 350 25 26.5 1
TDGC2-0.5 0.5 2 125 × 150 × 130 8 380 × 347 × 350 27 28
TDGC2-1 1.0 4 180 × 200 × 210 4 435 × 255 × 465 25 26
TDGC2-2 2.0 8 180 × 200 × 210 4 435 × 255 × 465 31.5 33
TDGC2-3 3.0 12 210 × 230 × 235 2 490 × 275 × 270 21.5 23
TDGC2-5 5.0 20 240 × 285 × 250 1 330 × 275 × 290 17.5 18
TDGC2-10 10.0 40 240 × 335 × 400 1 390 × 295 × 505 34 40
TDGC2-15 15.0 60 240 × 335 × 560 1 390 × 295 × 650 50 58
TDGC2-20 20.0 80 240 × 340 × 590 1 390 × 295 × 650 53 60

5. TDGC2J Series Contact Voltage Regulator — Main Technical Parameters, Overall Size & Weight

Specification & Capacity Max Output Capacity
(kVA)
Rated Input Voltage
(V)
Rated Output Voltage
(V)
Max Output Current
(A)
Overall Size (W×D×L)
(mm)
TQY
(PC/Carton)
Package Size/Set (W×D×L)
(mm)
Net Weight
(kg)
Gross Weight
(kg)
Nr of Phase
TDGC2J-0.5 0.5 220V 0-250V 2 130 × 150 × 160 8 330 × 295 × 455 30 31.5 1
TDGC2J-1 1.0 4 185 × 200 × 215 4 430 × 395 × 275 26 27.5
TDGC2J-2 2.0 8 230 × 240 × 215 2 460 × 250 × 245 18 19.5
TDGC2J-3 3.0 12 265 × 270 × 215 2 490 × 280 × 255 26 27
TDGC2J-5 5.0 20 350 × 395 × 260 1 460 × 430 × 340 25 29
TDGC2J-7 7.0 28 350 × 390 × 260 1 430 × 430 × 340 27 30.5
TDGC2J-10 10.0 40 350 × 410 × 420 1 430 × 430 × 500 47.5 51
TDGC2J-15 15.0 60 350 × 410 × 570 1 430 × 430 × 690 67 73
TDGC2J-20 20.0 80 350 × 410 × 570 1 430 × 430 × 690 80 86
TDGC2J-30 30.0 120 350 × 410 × 1080 1 440 × 440 × 1170 138 150

Note 1: TDGC2 series products share identical core electrical principles and functional specifications with the TDGC2J series.

Note 2: The overall dimensions, packaging sizes, and weights stated above are for engineering reference only. Exact fabrication tolerances and custom dimensions are available upon order confirmation.

6. Factory Direct OEM / ODM Customization & Bulk Procurement

Custom Technical Specifications

  • Input Voltages: Standard 220V AC, or customized 110V, 120V, 240V, 380V single/dual tap inputs.
  • Extended Output Ranges: 0~250V standard, custom 0~300V or 0~430V continuous adjustment.
  • Core & Coil Materials: 100% electrolytic oxygen-free copper windings or copper-clad aluminum for cost optimization.
  • Display & Meters: Traditional precision analog pointer dial, or high-accuracy digital LED/LCD voltmeters and ammeters.

Commercial OEM & Private Label Services

  • Private Labeling: Custom company logo silkscreening, laser-engraved metal nameplates, and branded dial faces.
  • Enclosure & Mechanics: Heavy-duty industrial caster wheels (for ≥10kVA units), portable lifting handles, and custom RAL casing colors.
  • Export Packaging: Reinforced export-grade honeycomb cartons or fumigation-free wooden crates compliant with international shipping standards.
  • Full Documentation: Factory test reports, CE declaration of conformity, ISO9001 compliance, and detailed technical datasheets.

Looking for Direct Factory Pricing, Datasheets, or Custom Voltage Regulators?

As a certified China voltage stabilizer & contact regulator manufacturer, we offer flexible MOQ, wholesale discounts, and full OEM support.

 
 
 

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CHINA · YONGFAN ELECTRIC CO., LTD. (YOF®)

Professional China manufacturer of BK/JBK/JMB/SBK/SG Transformers, Online & Bypass Intelligent Soft Starters & Cabinets, YFX01 Autotransformer Starting Boxes, TND/TNS/SBW/DJW/SJW Voltage Stabilizers, and TDGC2/TSGC2 Contact Voltage Regulators since 2009.

FACTORY CONTACT

Add: Dongfeng Industrial Zone, Liushi Town, Yueqing City, Zhejiang Province, China

Tel: +86-577-27877036 | Fax: +86-577-27877037

Mobile: +86-13968736791 / +86-13868325933

Email: YOF@cnyofan.com

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